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Pallet Truck: Heavy-Duty Material Handling Equipment

2025-04-17

The pallet truck (or pallet jack) is an essential logistics tool designed for efficient horizontal transport of palletized loads in warehouses, distribution centers, and industrial facilities. These robust transporters combine hydraulic lifting mechanics with ergonomic designs to move heavy payloads with minimal operator effort.  


Technical Specifications  

✔ Load Capacity:  

  - Manual: 1-5 tons  

  - Electric: 1-3.5 tons  

✔ Fork Dimensions:  

  - Width: 520-685mm (adjustable)  

  - Length: 900-1200mm  

✔ Lift Mechanism:  

  - Hydraulic pump (manual)  

  - 12V/24V electric motor (powered)  


Key Components  

- Hydraulic System:  

 - 10-15 MPa working pressure  

 - 3-stage piston (80-200mm lift)  

- Wheel Configuration:  

 - Polyurethane load wheels (Ø180-250mm)  

 - Nylon steering wheels (Ø75-125mm)  

- Control Interface:  

 - Ergonomic tiller (20° adjustable)  

 - IP54-rated controls (powered models)  


Performance Comparison  


| Model Type      | Max Load | Lift Height | Travel Speed |  

|-----------------|----------|------------|--------------|  

| Manual Standard | 2.5t     | 85mm       | 5km/h        |  

| Electric        | 1.6t     | 200mm      | 6km/h        |  

| Weighing        | 2t       | 120mm      | 4km/h        |  

| High-Lift       | 1t       | 550mm      | 3km/h        |  


Advanced Features  

- Load Weighing:  

 - Integrated scale (±1% accuracy)  

- Automated Guidance:  

 - Line-following (magnetic/optical)  

- Energy Recovery:  

 - Regenerative braking (electric)  

- Smart Monitoring:  

 - CANbus diagnostics  

 - Usage tracking  


Ergonomic Innovations  

✔ Low-Effort Pumping:  

  - 3:1 mechanical advantage  

✔ Shock Absorption:  

  - Rubber-suspended fork carriage  

✔ Operator Safety:  

  - BlueSpot® visibility system  

  - Deadman switch  


Industry-Specific Designs  

- Food Grade:  

 - Stainless steel construction  

 - NSF-compliant seals  

- Cold Storage:  

 - -30°C operation  

 - Low-temperature hydraulics  

- Aerospace:  

 - Non-sparking bronze wheels  

 - Static-dissipative  


Modern electric pallet trucks now feature lithium-ion batteries with 8-hour runtime and automated height positioning for ergonomic loading. Their modular designs allow easy component replacement, while telematics integration enables fleet management optimization.  


From narrow-aisle variants (minimum 1.8m turning radius) to explosion-proof models (ATEX Zone 1), pallet trucks continue to evolve as indispensable material handling solutions.  


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> Note: This technical version targets logistics managers. Can adapt for warehouse equipment purchasers or emphasize specific industry certifications.


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